| Customization: | Available |
|---|---|
| Production Scope: | Parts Production Line |
| Automation: | Automation |
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Advantages
1. Labor and Space Efficient Layout:According to production processes from rim band coiling to butt welding, trimming, flaring and roll forming, and expanding sizing, these steel wheel rim lines have a compact, efficient and labor saving layout, saving production areas for users and allowing easy logistical arrangements.
2. High Automation and Low Rejection Rate:Xiaoya steel wheel rim production lines use PLC control systems and mechanical arm transport systems to ensure the high automation, which improves the working efficiency, reduces labor intensity, and lowers labor costs.
Through in-depth design, accurate positioning, and precise processing, the wheel rim manufacturing line guarantees the high quality end products and effectively controls the rejection rate, within 0.5%.
3. Remote Control and Maintenance:PLC control systems carry out a fast transmission of production data using remote control technology, making it convenient for controlling production processes. In addition, the steel wheel rim line can achieve remote control maintenance via an internet connection, making daily maintenance and inspection easy.
Operation Modes
In accordance with user's production requirements, Xiaoya supplies semi-automatic steel wheel rim manufacturing line and fully automatic steel wheel manufacturing lines. The first needs 10 to 12 people to operate it, completing material loading and unloading, as well as machining operations. The fully automatic one only needs 3-5 operators as feeding and discharging are all automatic, and achieves an automatic operation and material transportation.
Process Arrangement of Wheel Rim Production Lines
The production process arrangement of the steel wheel rim line is based on the steel plates that customers use. These steel plates have been cut to length by the steel supplier.
We can design the most appropriate layout of the production process and machining technology according to user's requirements. Conventional production processes of the passenger car, truck and farm vehicle wheel rim lines are shown in the following table for reference.
Attached equipment layout and worker distribution for buyer reference.
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| No. | Production Equipment | Qty. | Worker Qty. |
| 1 | coiler machine with auto feeder | 1 | |
| 2 | flash butt welding machine with manipulator() | 1 | 1 worker for welding |
| 3 | trimmer-planisher-end cutting -cooling | 1 | |
| 4 | horizontal flaring machine | 1 | 1 worker for checking |
| 5 | roll forming machine (1st, 2nd and 3rd) | 3 | |
| 6 | roll edge machine | 1 | |
| 7 | horizontal expanding machine | 1 | |
| 8 | valve hole press machine | 1 | |
| 9 | rim and disc assembly machine | 1 | 1 worker for fitting |
| 10 | combined welder (4 torch) | 2 | 2 workers for 2 welders |
| 11 | online testing machine of car wheel | 1 | 1 worker for checking |
| 12 | automatic transfer conveyer | 1 | |
Main Production Equipment
Our steel wheel rim manufacturing line consists of a wide range of wheel machinery including a coiler machine, AC flash butt welding machine, trimmer-planisher-end cutting unit, re-rounding press, horizontal flaring machine, and roll forming machine, horizontal expanding machine, and valve hole punching press, press-fit machine, combined welding machine, hydraulic system, electrical control system and necessary tooling.
Rims are incredibly important to the entire wheel component, which means rim manufacturing plays a crucial role in the production of wheels. Xiaoya's steel wheel rim manufacturing line is used to manufacture wheel rims for passenger cars, trucks, buses, tractors, farm vehicles, and construction vehicles' wheels. According to user's requirements, we can design and manufacture the rim production line to make 10 to 54 inch steel wheel rims.
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