AC Flash Butt Welding Machine Premium Copper Electrodes

• Customization: Available
• Welding Range: Max 400mm
• Cooling Way: Water Cooling
• Model NO.: UNB2-800
• Frequency Range: Low Frequency
• Electric Current: AC
• Type: Flash Butt Welder
• Transport Package: Export Package
• Trademark: Xiaoya
• Origin: Jinan, Shandong, China

Product Description

Flash Butt Welding Machine
 

The AC flash butt welding machine is an important piece of equipment in wheel rim production lines. It is used for welding the steel wheel rim after the welding joint has been flattened. The flash butt welder is comprised of the flash welding machine, electrical system and hydraulic system. The work piece clamping, welding and weld slag removing are all driven by the hydraulic system. In addition, the welding parameters can be set on the touch screen and the manipulator can be selected to transfer the work piece in the passenger car rim production line.

 

Model number	UNB2-630	UNB2-800	UNB2-1000	UNB2-1600
Main circuit rated input voltage	AC 380V/1Phase/50Hz	AC 380V/1Phase/50Hz	AC 380V/1Phase/50Hz	AC 380V/1Phase/50Hz
Control circuit rated input voltage	AC 380V/ 3Phase/50Hz	AC 380V/ 3Phase/50Hz	AC 380V/ 3Phase/50Hz	AC 380V/ 3Phase/50Hz
Secondary voltage	6.55V to 11.8V	8.8V to 14.6V	8.8V to 14.6V	8.8V to 19.6V
Voltage of solenoid valve	DC 24V;YV11, YV12 @AC 220V	DC 24V;YV11, YV12 @AC 220V	DC 24V;YV11, YV12 @AC 220V	DC 24V;YV11, YV12 @AC 220V
Total power input	630KVA	825KVA	1050KVA	1610KVA
Rated power at 50% transformer utilization factor	600KVA	800KVA	1000KVA	1600KVA
Max. upsetting force	280KN	320KN	320KN	320KN
Max. clamping force	650KN	650KN	650KN	650KN
Max. welding cross section area	3200mm2	3500mm2	4000mm2	6000mm2
Max. width of rim band	350mm	410mm	500mm	800mm
Max. thickness of rim band	4.5mm	8mm	10mm	13mm
Min. diameter of rim welded	250mm	400mm	400mm	500mm
Cooling water flow rate	4000lites/Hour	4500lites/Hour	5000lites/Hour	6000lites/Hour
Pressure of cooling water	0.2~0.4MPa	0.2~0.4MPa	0.2~0.4MPa	0.2~0.4MPa
Temperature of cooling water	≤ 20ºC	≤ 20ºC	≤ 20ºC	≤ 20ºC
Rejection rate	≤ 0.5%	≤ 0.5%	≤ 0.5%	≤ 0.5%

 

 

Main Features of the Flash Butt Welding Machine
1. The welding clamp is equipped with a weld slag scraper at its jaw, which can automatically remove the weld slag, making it easy to use.
2. A multi-stage adjustable welding current is suitable for welding wheel rims in different specifications.
3. The AC flash butt welding equipment uses premium copper electrodes that come with excellent electrical conductivity, high welding quality, and a rejection rate of less than 0.5%.
4. The hydraulic system on the flash butt welding machine has a compact structure, meaning it takes up very little floor space. Using a filth blockage resistant hydraulic pump and servo valve, it has an outstanding resistance to dust pollution and low requirements for dust treatment, which saves investment costs.
5. It can serve as both an automatic and manual flash butt welder, making it convenient to operate.
6. All electrical components on the flash butt welding machine have an integrated connection, which makes installation and maintenance easy.
7. The overall framework design of the welding lathe ensures the high intensity and welding precision.
8. The wheel rim machine can be equipped with an automatic welding slag conveyor that is used to automatically clean out the welding slag at the bottom of the butt welder.

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