Customization: | Available |
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After-sales Service: | Equipment Installation and Debugging |
Warranty: | 12months |
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Xiaoya Precise Machinery Co., Ltd, is one of China's specialist manufacturers of steel wheel rim manufacturing lines and tooling for the production of vehicle wheels. With a complete product portfolio, and a history of innovation, we have been providing excellent products, including coiler machines, flash butting welding machines, trimmer, planisher and end cutting machines, horizontal flaring machines, roll forming machines, horizontal expanding machines, valve hole punching presses, as well as tooling for wheel spokes and rim manufacturing. Backed by our parent company of Xiaoya Group, we can offer our wheel machinery and dies to companies looking to make steel wheels on passenger cars at 12 to 17 inches, commercial vehicle at 17.5 to 26 inches, agricultural vehicle at 20 to 54 inches, and engineering vehicles. We can also carry out OEM services, custom production solutions, and design and manufacturing solutions for dies and stamping tools. Please feel free to contact us.
Roll Forming Machine of Wheel rim production line
The roll forming machine is also known as a wheel rim forming machine, and is used for symmetrical or asymmetrical roll forming of steel wheel rims. The roll forming equipment consists of the main machine, hydraulic transmission system, pneumatic system, PC control system and lubrication system.
Generally, small rim lines and large rim lines carry out 3 processes to complete the rim profiling. Each process uses one set of roll forming machines. However, the ultra-large line completes the rim roll forming operation through 4 processes. The 4 thpresses the roll press into a non-skid pattern.
Process Pictures for Reference
Main Features
1. The forming dies on this wheel rim roll former comes with an easy to dismount design which ensures a quick change of the die, controlling the changing process to take only about 30 minutes.
2. Both the small and large wheel rim lines often use 3 roll forming machines that share one set of automatic load and unload mechanisms. These systems use a 3 process and 4 location design, which saves time and improves production efficiency.
3. The split design between the load/unload unit and the main machine allows for both manual and automatic operations.
4. The roll forming dies can be designed to be symmetric or asymmetric according to processing demands.
5. The upper and lower shafts are hydraulic driven. During the rim profiling, the rotating speed of the upper and lower rollers can be automatically adjusted.
6. The shafts can be adjusted at both dip angles and axial directions. This makes each part of the roller surface uniformity stressed, ensuring the precision.
7. The space between the upper and lower spindle is adjustable, as is the feeding speed.
8. The stroke of a side guide rail is also adjustable.
No. | Items | Parameters | |||
1 | Model | GX-23/300 | GX-45/600 | GX-48/800 | |
2 | Roll forming force | 230KN | 400KN | 500KN | |
3 | Motor power of hydraulic system | 62.5Kw | 82.5Kw | 165Kw | |
4 | Length of mould on spindle | 350mm | 670mm | 900mm | |
5 | Upper and lower spindle speed | 220r/min | 200r/min | 200r/min | |
6 | Spindle material and diameter | 40Cr, 140mm | 40Cr, 200mm | 40Cr, 220mm | |
7 | Space between upper and lower spindle | 240~380mm | 340~480 | 380~520 | |
8 | Lower spindle stroke | 140mm | 140mm | 140mm | |
9 | Adjustable range of lower spindle feeding speed | 2~10mm/s | 2~10mm/s | 2~10mm/s | |
10 | Adjustable dip angle of lower spindle | -0.35 ° ~0.17 ° | ±0.35° | ±0.35° | |
11 | Side guide roller (Linear) | Stroke | 100mm | 140mm | 160mm |
Adjustable stroke | 50mm | 50mm | 50mm | ||
12 | Max. diameter of guide roller | 200mm | 220mm | 240mm | |
13 | Rated input voltage | 380V | 380V | 380V | |
14 | Rate input current | 62.5Kw | 82.5Kw | 165Kw | |
15 | Power cord section (copper) | Single core 70mm 2(3+2) | Single core 90mm 2(3+2) | Single core 180mm 2(3+2) | |
16 | Consumption of hydraulic cooling water | 2000L /h | 3000L /h | 4000L /h |