Chinese Specialist Wheel Rim Machinery Designer and Manufacturer
(Offering complete production line and single machine for producing steel wheel rims)
Xiaoya Precise Machinery Co., Ltd, is one of China's specialist manufacturers of steel wheel rim manufacturing lines and tooling for the production of vehicle wheels. With a complete product portfolio, and a history of innovation, we have been providing excellent products, including coiler machines, flash butting welding machines, trimmer, planisher and end cutting machines, horizontal flaring machines, roll forming machines, horizontal expanding machines, valve hole punching presses, as well as tooling for wheel spokes and rim manufacturing. Backed by our parent company of Xiaoya Group, we can offer our wheel machinery and dies to companies looking to make steel wheels on passenger cars at 12 to 17 inches, commercial vehicle at 17.5 to 26 inches, agricultural vehicle at 20 to 54 inches, and engineering vehicles. We can also carry out OEM services, custom production solutions, and design and manufacturing solutions for dies and stamping tools. Please feel free to contact us.
Since the establishment of the company for more than ten years, it has been engaged in the research and development of wheel supporting products, and has produced a large number of wheel molds and special equipment for some spokes and rims for the wheel industry. Our company has a strong scientific and technological force, with more than 400 employees, including more than 20 senior engineers, more than 50 engineers, and more than 150 professional technicians. We have provincial engineering technology research centers, provincial enterprise technology centers, and post-doctoral scientific research workstations. We will continue to focus on the development of the wheel equipment industry with the advantages of our talent technology.
As a professional wheel equipment R&D and manufacturing enterprise, we will always grasp the cutting-edge technology, adhere to independent innovation, work closely with the majority of domestic wheel manufacturing enterprises, and strive to build the best automated wheel production line in China. We will continue to develop high-end intelligent wheel production lines on the basis of our commitment to the full automation of wheel production lines. High-end intelligent wheel production line integrates automatic control technology, automatic detection technology, remote sensing technology, information management and other application technologies to truly realize intelligent production, inspection, storage and transportation, and management.
The innovation points of the fully automatic steel wheel production line developed by our company mainly include the following points:
1. Automatic feeding and unloading device
The automatic feeding mechanism runs through the whole process of the whole production line, connecting the whole production line into a whole. This set of automatic feeding device is used from the beginning of the deburring and rounding of the flat plate to the end of the whole production line, including the final unloading. The automatic unloading device is also used, without manual loading and unloading in the middle, which saves manpower and improves efficiency. The automatic feeding device is used in the whole production line, and the products are processed from raw materials to forming at one time.
2. Digital distributed control system of rim production line
The fully automatic steel wheel production line developed by our company adopts a fully digital distributed control system, which is suitable for the control of various complex processing tasks. The system uniformly manages the workshop equipment by a computer, which can be used to call the real-time situation of each equipment at any time and observe the working status of each equipment at any time. At the same time, the production line has multi-level safety alarm function. The computer can display each alarm of the production line in real time and accurately, remind the workshop management personnel of which equipment is faulty and which equipment needs maintenance, and also check the daily processing quantity of each equipment. In this way, the production management personnel can monitor each equipment at any time without leaving the office, and can also use this system for production scheduling, which makes modern management possible.
3. Automatic detection technology
The rim air-tightness detection and run-out detection of the fully automatic steel wheel production line developed by our company has evolved the sampling inspection of the traditional production line system into a full inspection. It can not only detect the quality of each product, but also collect the real-time data in the product processing process into the system, so as to monitor and track the product parameters and process flow in the whole process, thus effectively ensuring the product quality and improving the product qualification rate. The detailed information of the rim can be queried in the database at any time, and each production link can monitor its quality problems in real time.
4. Innovate processing technology, reduce energy consumption and save raw materials.
The fully automatic steel wheel production line developed by our company fully adopts new technology, which can not only improve work efficiency, but also highly realize the automation of equipment. For example, the traditional valve punching machine has only one station, and needs to be equipped with a deburring machine, which needs to be used in combination with two equipment. The valve punching process developed by our company adopts the rotating six-station automatic punching process, which integrates feeding, flattening, punching, deburring and blanking, and highly realizes the equipment automation. The welding head of the butt welding machine can provide 360 ° rotation or skip welding, and can automatically raise and lower the welding height.
5. Use the computer industrial image recognition system to identify the rim.
The fully automatic steel wheel production line developed by our company has added the computer industrial image recognition system to automatically identify the types of rims. The comprehensive application of modern numerical control technology, computer technology, automatic material transportation technology, and computer control and management can realize that one equipment can adjust without stopping after processing one part, and automatically convert and process another part according to computer instructions. It not only reduces the manpower of manual identification, but also avoids mistakes in the process of manual identification. It has high recognition accuracy and speed, and greatly improves the production line speed and product quality.
6. Combining computer hydraulic system with speed compensation system and other advanced technologies to improve positioning accuracy, ensure product quality and improve production efficiency.
1. Low Carbon Steel Strip Cut-to-length Customer Supplied
2. Rim band feeding
3. Deburring for both sides
4. Stamping mark
5. Rim band coiling
6. Flattening weld joint
7. AC flash butt welding
8. Trimming welding slag
9. Planishing
10. End cutting
11. Cooling |
12. Re-rounding
13. Initial flaring
14. 1st roll forming
15. 2nd roll forming
16. 3rd roll forming
17. 4th roll forming for non-skid pattern
18. Edge flanging
19. Final expanding
20. Valve hole punching
21. Press disc into rim
22. Combined welding for rim and disc
23. Bolting rim and disc |
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