Trimmer, Planisher and End Cutting Machine for Wheel Rim Manufacturing Line

• After-sales Service: Installation and Commissioning
• Warranty: 12 Months After Installation
• Delivery Time: 4-6 Months
• Transport Package: Steel Pallet
• Trademark: Xiaoya
• Origin: Jinan, China
• Model NO.: BGQ
• Production Capacity: 200000pieces/Year

Product Description

Trimmer-Planisher-End cutting Unit of Steel whee rim manufacturing line

Functions of Each Unit

1. The trimmer, also known as the trimming machine, is used to remove weld slag on internal and external surfaces of the weld joint, in order to flatten it.
2. The weld planisher will planish, and reinforce the weld joint after the weld slag on it has been removed.
3. The end cutting machine is used to cut off leftover material at both ends of the weld joint.

Process Pictures for Reference


Main Parameters of Trimmer, Planisher, End Cutting Machine

No.	Item		Data
1	Main machine specification	Trimmer	BZJ-500B	BZJ-600B	BZJ-800B
		Planisher	GYJ-500G	GYJ-600G	GYJ-800G
		End cutting machine	DQJ-500G	DQJ-600G	DQJ-800G
2	Power supply		AC 380V/ 3phase/50Hz	AC 380V/ 3phase/50Hz	AC 380V/ 3phase/50Hz
3	Rated input power		37KVA	45KVA	55KVA
4	Max. clamping force for trimming		6Tons	9Tons	12Tons
5	Max. trimming force		6Tons	9Tons	12Tons
6	Max. clamping force for planishing		6Tons	9Tons	12Tons
7	Max. planishing force		6Tons	9Tons	12Tons
8	Max. cutting force		28Tons	40Tons	53Tons
9	Diameter of cutting oil cylinder		125mm	200mm	220mm
10	Pressure of hydraulic system		12Mpa	12MPa	14Mpa
11	Maximum thickness of rim band		5mm	8mm	13mm
12	Width range of rim band		220mm ~350mm	300mm ~500mm	450mm ~800mm
13	Diameter range of rim		280mm ~450mm	400mm ~650mm	600mm ~1000mm

Trimmer Unit

Planning machine is special equipment of steel wheel production for removing and trimming welding slag generated by wheel rim welding so as to obtain flat welding seam surface. The machine is designed as automatically operation, it consists of host, hydraulic system and electric system, wherein hydraulic system and electric system are shared with rolling press machine and end cutting machine.

Lathe Bed

Host frame is C-type mechanism. The hydraulic driven clamp holder clamps two sides of welding seam.

Clamping Mechanism

Work piece is clamped and fixed by hydraulic clamping mechanism, and the mechanism is installed on the upward side of guide rail. The stop block is installed on clamping jaw to avoid axial loosening of work piece during slag planning.

The clamping mechanism is divided into two parts, the lower part of which is fixed on the lathe bed of frame, the upper part is movable and driven by oil cylinder.

Trimming Mechanism

Upper and lower slag planning cutter is installed on steel sliding frame. The sliding frame makes to-and-fro movement in the middle of clamp holder by support of guide rail after hardening treatment, and cutting surface of each cutter is set manually according to material thickness.

Cutting surface and clamp holder of slag planning cutter are connected by one set of mechanic mechanism to ensure its relative position. Therefore, whatever any material thickness, the machine will not set each time, and can cut material with difference thickness automatically.

Three cutters are installed on sliding frame, and lower clamp holder uses fixed-type, and is also used as guide rail of lower sliding frame. Movement of upper and lower cutters is driven by hydraulic cylinder.

Clamping Mechanism

Work piece is clamped and fixed by hydraulic clamping mechanism, and the mechanism is installed on the upward side of guide rail. The stop block is installed on clamping jaw to avoid axial loosening of work piece during slag planning.

The clamping mechanism is divided into two parts, the lower part of which is fixed on the lathe bed of frame, the upper part is movable and driven by oil cylinder.

Trimming Mechanism

Upper and lower slag planning cutter is installed on steel sliding frame. The sliding frame makes to-and-fro movement in the middle of clamp holder by support of guide rail after hardening treatment, and cutting surface of each cutter is set manually according to material thickness.

Cutting surface and clamp holder of slag planning cutter are connected by one set of mechanic mechanism to ensure its relative position. Therefore, whatever any material thickness, the machine will not set each time, and can cut material with difference thickness automatically.

Three cutters are installed on sliding frame, and lower clamp holder uses fixed-type, and is also used as guide rail of lower sliding frame. Movement of upper and lower cutters is driven by hydraulic cylinder.

 

Planisher Unit

The planishing machine is use to flatten and strengthen the trimmed welding-seam, the planisher's main parts includes machine, movable C-type frame, clamping device, rollers and hydraulic parts. C-type frame equipped with hydraulic drive system for rolling roller that fixed on the clamping mechanism.

 C-type Frame

C-type frame fixed on the holder that can move along with the guide rail, it will be driven by oil cylinder. Holder can slide through roller bearing that set four (4) roller bearings each side. C-type frame's main function is to prevent rolling pressure skewing and the resulting rolling press size deviation.

End Cutting Unit

 Lathe Bed

C-type frame supports all major components and it is convenient for operation and adjustment.

Oil cylinder fixed on the top of the C-type frame which is used to drive the clamping and cutting mechanism, and it can be adjusted according to the width of rim band, the hand wheel adjusting mechanism mounted on the tail of frame.

 

Cutting Mechanism

Cutting mechanism cuts the both end of welding slag by cutting tool. The upper tool drives by high-pressure oil cylinder that stroke is 60 mm, upper tool (cutter) and lower tool (cutter) connects together by the linear guide pillar and guide sleeve. The front of the cutting tool (upper and lower) fixed on the upper and lower tool base, the back of the cutting tools installed on the movable slide base which can be adjusted according to workpiece width.
Cutting tools (cutter) made by tool steel, each pair cutter includes convex and concave shape tool, complete material cutting quickly. The clearance of upper and lower cutting tool should be 8-10% of the material thickness, for achieving the standard workpiece size at 0.2 mm.

NOTE: The clearance should be checked after cutting tool adjusting finished!

 Hand wheel Adjuster

Hand wheel adjuster can adjust the sliding seat position to adapt the width change of work pieces, including air cylinder, the tailstock and cutting tools, sliding seat can move horizontally by the hand wheel at the back of frame.

 

Cooling Unit

The cooling unit is driven by the air pressure and designed as lever structure. Inside upper and lower cooling cooper band has cooling water circulation.

 

TRADE TERMS

Delivery Time

The delivery time will be around 4-6 months from the date of receipted down payment.
Loading sea port: Qingdao, China

Payment Terms

T/T,L/C are both acceptable

Factory Testing

The Buyer can send engineers to Manufacturer's factory for testing those machines before delivery if it is necessary, and the cost of Buyer's engineers including flight, train, hotel and meals shall be at Buyer's own cost.

 Warranty

1-year